Infrastructure
Plant 1, Dhayari, Pune, India
Plant 2, Chakan, Pune, India
Plant 3, Nighoje, Pune, India
Based on Our Industry’s Needs, We Have Regularly Upgraded Our Processes, Technologies And Machine Set-Up To Offer
Best-In-Class Service To Our Clients.
We realised the importance of Infrastructure, very early in our journey.
Raptech has assiduously invested in the technical and human capital over the years.
Based on our industry’s needs, we have regularly upgraded our processes, technologies and machine set-up to offer best-in-class service to our clients.
We have a strong team of 200+ employees in two units and an expert in-house design team.
Plant 1 Machine Armory
We started with just one Grinding Machine. Today Raptech’s setup comprises of different kinds of machines which enhance manufacturing Quantity with Quality
1) Vertical Machining Centers
• YAVU BMV51TC24 - 2 machines
• XTRON 955TC24 - 2 machines
• CHAKRA BMV60TC24
• 635V DMG MORISEKI
(Accuracy range of 0.01 mm & Max bed size of 1 mtr length x 0.6 mtr width)
• The latest CAM software like MASTER CAM & DELCAM
2) Conventional Toolroom Machines
• Lathe Machine - 2 machines
• BFW Milling Machine - 3 machines
• HAUSER Jig Boring Machine
• Drilling Machine (Argo & DRO)
(Accuracy range of 0.01-0.020 mm & Max bed size of 1.2 mtr length x 0.8 mtr width)
• CHURCHILL Cylindrical Grinding Machine
(Max size ø 250 x 800 mm length with an accuracy of 5 - 10 microns)
• ALEX Rotary Grinding Machine
(Max size ø 640 x 250 mm height with an accuracy of 5 - 10 microns)
• ALEX Surface Grinding Machine
(Max size 500 L x 200 W x 250 H (mm) with an accuracy of 5 - 10 microns)
3) Inspection Equipments
• CMM ABSOLUTE ARM 83 (RA8325- 6Axis) With a measuring envelope - 2500 mm
• Maximum Reach- 2730 mm
• Probing Volumetric Accuracy (ISO 10360) - 0.046 mm
• ULTIMA M700 Height Gauge - 2 machines
With a resolution- 0.010 / 0.005 / 0.001 / 0.0005 / 0.0001 mm and a repeatability of (2 μm)
Competent Design Team
Raptech has a full-fledged design team that can provide customised design solutions for any requirements in the automotive and ancillary industries.
Share your requirement and our team will come up with customised designs that are perfect for your needs.
Our in-house capabilities can create prototypes and final products with precision, in a timely manner.
Plant 2 Machine Armory
Our unit 2 facility - a dedicated large volume fabrication plant, helps us accomplish mass production demands, with the following cutting-edge machines.
1) Sheet + Tube Laser Cutting Machine
• BLM LC5 Laser Cutting Machine from Italy
2) CNC Press Brake
• 260 T Hydraulic operated ERMAKSAN Press Break (Bending Machine)
• Capable of bending sheets upto 10 mm thick and 3 mtr long in one stroke
3) Sheetmetal Shearing Machine
• ADH Shearing Machine
• Capable of cutting sheets from 0.5 mm to 8mm thickness in single cut of 3mtrs long, within ± 0.1 mm accuracy
4) Welding Robots
• AR1440 Yaskawa: Reach - 1.4 Mtr | Axes - 6 | Payload= 12kg
• AR2010 Yaskawa: Reach - 2.1 Mtr | Axes - 6 | Payload= 12kg
• AR2010 Yaskawa: Reach - 2.1 Mtr | Axes - 6 | Payload= 12kg
• MR3120 Yaskawa: Reach - 3.2 Mtr | Axes - 6 | Payload= 20kg
• MR3120 Yaskawa: Reach - 3.2 Mtr | Axes - 6 | Payload= 20kg
Plant 3 Machine Armory
1) Tube Laser Cutting
• HAN'S Axis Bevel Cutting Laser Head
• Automatic feeding of Tubes
• Any profile section cutting
• Angular cutting with laser head with Bevel arrangement
2) Robotic welding cell – Yaskawa make with 2 robots
• AR Series - AR3120
Six-axis MOTOMAN AR3120 robot is perfect candidate for arc welding
or MIG welding which require a very long reach of more than 3 meters
and payload of 20 kg.
3) Pressing facility
• Q35Y-25 Ironworker machine 125ton
• Hydraulic valves and pump
• Max thickness 25mm cut
4) Shot Blasting Booth
• Booth Size 6000 x 4000 x 4000 mm (Bigger by 2 mtr)
• Rubber lining for vertical walls of blast room
• Rubber lining inside Surface of Doors.
• Screw Conveyor Hoppers & Grating on Hopper.
• Portable Abrasive Blaster along with User Safety wears.
• Cyclone Dust Collector with Fabric Bag & Ducting
5) GEW Make
• 5 Ton capacity EOT Crane for handling
